12 Jul

Making a San Mai Kukri – Part 3

Today I’m posting a follow up to Part 1 and Part 2 of my san mai kukri commission. I was teaching a knife making class this weekend with two teenagers, one of which was my son, so I didn’t have all the time in the world to work on it but there were a few moments when I got to demonstrate a few things and I took advantage of them. Struck while the iron was hot, as we say. Anyway, I got the heat treatments done, polish and the first etching. Also, not pictured, I got the handle roughed out and ready for attachment. I’m going to be casting some pewter for the bolsters and for the cap – hopefully tomorrow. Here’s the new pictures, enjoy!

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Hand polishing. I like to use a push stick to make the job a little easier.

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This is the blade prior to the first etch in ferric chloride. I cleaned and degreased before putting it into the acid.

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After a few light sandings with 400 grit during the etching process.

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A close up of the broad section of the kukri. The 15N20 is the bright, silvery layer and the 1084 is the darker layer. Later, after the handle work, I’ll put the final edge on it and give it another round in the ferric chloride.

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A shot of the reverse side. I still love the randomness I get when making san mai, and after all, I do it purely for artistic reasons.

19 Jun

Casting Pewter On Knives for Bolsters

Just finished my latest video, a demonstration of casting pewter directly onto knives for bolsters. Enjoy!

03 Jun

Working on New Knives

I don’t do too many stag handles each year and I’ve not been making Damascus much either, but here’s a new piece I’m finishing up for the last weekend of NJRF. Stag Sgain Dubh with Pewter Bolster and 96 layer Damascus Blade. Enjoy!

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