29 Jul

A recent custom order

I had the privilege of working with John Finley of tfxstudio making a knife for his wife. Normally, I’d have posted the process of creating this piece here, but as it was a gift, I wanted no chance of ruining the surprise. I gave John daily updates and he decided to take everything I had sent him and wrote a wonder blog piece documenting everything for his wife to read later. You can the article here.

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12 Jul

Making a San Mai Kukri – Part 3

Today I’m posting a follow up to Part 1 and Part 2 of my san mai kukri commission. I was teaching a knife making class this weekend with two teenagers, one of which was my son, so I didn’t have all the time in the world to work on it but there were a few moments when I got to demonstrate a few things and I took advantage of them. Struck while the iron was hot, as we say. Anyway, I got the heat treatments done, polish and the first etching. Also, not pictured, I got the handle roughed out and ready for attachment. I’m going to be casting some pewter for the bolsters and for the cap – hopefully tomorrow. Here’s the new pictures, enjoy!

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Hand polishing. I like to use a push stick to make the job a little easier.

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This is the blade prior to the first etch in ferric chloride. I cleaned and degreased before putting it into the acid.

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After a few light sandings with 400 grit during the etching process.

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A close up of the broad section of the kukri. The 15N20 is the bright, silvery layer and the 1084 is the darker layer. Later, after the handle work, I’ll put the final edge on it and give it another round in the ferric chloride.

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A shot of the reverse side. I still love the randomness I get when making san mai, and after all, I do it purely for artistic reasons.

10 Jul

Just a quick update..

I’ve had some things going on at home that have required my attention over the past few days. We’ve finally (although a few weeks sooner than we had originally planned) moved my son, Asher, down here from Warren and we’re excited about getting him settled in – but that means enrolling in school, physicals, orientation and guidance counsellor meetings, so it’s kept me out of the shop for the past few days. Asher will actually be joining me for my last knife making class of the summer, which is going to be cool because it’s been a few years since he’s gotten to make a knife! Fun father and son bonding stuff! I’m holding off on finishing the san mai kukri for the moment to use as a demonstration in class, so we’ll get some updates on that piece later this weekend. Hopefully Monday we’ll all be settled into the groove and back on target. The Pennsylvania Renaissance Faire opens in just 3 short weeks and I’ve got some knives to make! In the meantime, The Arkham Miscellany, is going to begin selling my knives in the immediate future, so follow them on eBay for a chance to pick up some great pieces not available here on the site! I’m also still updating this site with some knives that will only be available here and at either the Pittsburgh or Pennsylvania Renaissance Faires or King Richard’s Faire in Carver, Massachusetts! Have a great weekend and I’ll be back with an update soon!

05 Jun

Last Weekend of the New Jersey Renaissance Faire!

Come on out, say hello! It’s the last weekend of the New Jersey Renaissance Faire and it looks like it’s going to be beautiful! I’m finishing up a few knives before I hit the road, just wanted to share them! Thanks again to everyone that’s stopped by, I’ve enjoyed talking with you all! My next show will be the Celtic Fling at Mount Hope in Manheim, PA June 27 & 28.

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26 Apr

Some pictures from today

John came in from New Jersey today to do a little hammering and learn about forge welding. We both made two cable damascus knives – here’s a few pictures of the day.

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Making a cable knife

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